Turning garbage into money, or how to open your own waste processing plant. Business from scratch using recycled materials
A true entrepreneur makes money from what society needs. Behind last decades The need for waste processing complexes has increased several times, which makes this area promising for making money.
If you locate a waste recycling plant near large city or at an equal distance from several small ones, then the flow of raw materials will be constant.
According to sanitary standards, Every city should be equipped with a collection point for solid waste. household waste . The area of such a cluster depends on the area of the city and sometimes reaches several thousand. square meters.
Advantages of opening a factory
The following main advantages can be identified:
- Constant flow of raw materials.
- Production of products that can be used in various fields.
- Stable demand for services.
If a city is constantly growing and expanding, then after some time the solid waste collection site ends up within the city, which is a violation. Therefore, any city administration will be interested in a short distance away away from the city there was a waste processing plant.
It will help free up significant areas within the city, improve environmental situation and create new jobs. Another advantage of a waste recycling plant is the production of products that are used in construction and large industries.
Recycled raw materials are always lower in cost than the original source, so the demand for services will be constant.
How to open a waste processing plant?
Opening any production is always a labor-intensive and very costly process. It is very rare that an investing company has all the necessary resources.
But there is an advantage here: the state and various funds subsidize part of the costs of opening such production, because waste recycling plants fit into the development strategies of urban entities. Therefore, to open such a complex the following resources will be required:
- Own cash companies.
- Investments from funds.
- Subsidies from the regional government or city administration.
- The land plot on which the production will be located.
- Technological equipment for sorting and compacting waste.
- Human resources that will need to be trained.
- Transport for collecting and delivering raw materials to the plant.
- Technical conditions for connection to gas, water supply and electrical networks.
This is not a complete list of the resources that investors who decide to open a waste processing plant will need.
The investor company has local level Difficulties may arise in obtaining a land plot and technical conditions for connecting to networks. In this case, it is imperative to contact the regional leadership. Since 2014 maximum term approval of documents – no more than 100 working days, and if local officials drag their feet, they could lose their jobs.
Also read about how to open .
Target market and competition analysis
The main audience using the services of a waste processing plant will be individuals, peasant farms and small urban enterprises. The procedure for working with them is as follows: with an appropriate agreement with the city administration, residents simply receive payments, where one of the expense columns is indicated solid waste removal and disposal services. The operation of the plant is shown in the video:
The company covers all costs for removing waste from residential buildings. In parallel with this City residents can call a service to remove bulky waste(tree trunks, remains of demolished buildings, etc.). Such services are paid separately.
Let's look at an example of how to compose.
Competition for a waste processing plant can only come from the same plant, or from a local solid waste landfill if the city administration does not want to accommodate production.
Considering that the regional leadership will be interested in implementing the project, a similar plant will not appear nearby, and with local authorities it will be possible to reach an agreement by order sent from above.
Profitability
The plant makes a profit twice: when it receives waste from the population and when it sells secondary raw materials. This is an almost unique business model, where both raw materials and products do not generate costs. But it is worth understanding that About a third of the received raw materials will be used for further resale.
The rest will be pressed into briquettes and buried at a solid waste landfill. Based on this, the profitability of a waste processing plant is about 45-50 percent. But even in this case, the plant pays for itself in just three to four years, which is a very good indicator for production.
Plant equipment
The main consumables when creating a waste processing complex are buildings and equipment. In a simplified form, the entire technological process looks like this:
- Solid waste collection.
- Delivery to the enterprise.
- Sorting on several lines, separating plastic, glass, metal, paper and polyethylene.
- Sorting on secondary lines.
- Processing of secondary raw materials and pressing of production that does not meet the requirements.
- Sale of secondary raw materials and disposal of pressed briquettes.
Equipment capable of performing the entire production cycle is quite expensive.
Special companies from Germany and England produce such lines, implement and configure them.
Financial expenses
As mentioned earlier, opening any production is an expensive proposition. Waste processing complexes requiring large areas, not an exception:
- Rent of land – from 100 rubles per square meter.
- (The leadership of the territory may reduce the rate, but do not forget that land tax is sometimes the only thing the local budget earns from. Therefore, you cannot hope for a zero rate).
- Connection to networks – from 10 million rubles.
- Equipment for one sorting line – from 540 million rubles (10 million dollars).
- Acquisition trucks– from 50 million rubles.
- The salary of one person is from 22 thousand rubles. The total wage fund for a staff of forty people is 880 thousand rubles per month, more than ten million per year.
- Unforeseen expenses – from 25 million rubles.
In total, opening a waste processing plant on an area of 10,000 square meters with five sorting lines and a staff of forty people will require 2.7 billion rubles.
Part of this amount will be able to finance the region’s budget, but at least half will need to be found independently and banks involved.
Where to begin?
The following steps must be completed:
- Draw up a business plan, decide on investments.
- Enlist the support of the regional leadership and local authorities.
- Obtain a plot of land for a plant and a landfill for solid waste disposal.
- Get technical specifications to join communications.
- Build structures that will house sorting lines.
- Purchase equipment, install it, configure it.
- Train personnel to operate the equipment.
- Purchase transport for solid waste collection.
- Find buyers for ready-made secondary products plant
- Start collecting, processing, selling and disposing of waste.
Conclusion
The environmental situation requires the construction of such plants. If the government had free resources, factories would be built near every city with a population of 100 thousand or more. But for now, the financial situation is in favor of the business and it has a chance to be the first to occupy this niche.
Recycling household waste is a profitable and promising business. Previously, it was not as profitable as, for example, other recyclable materials, but since then there have been major changes.
Our country has accumulated great amount household waste which requires urgent disposal. Every year it increases by tens of millions of tons. Almost 96% of all household waste is disposed of in landfills. Of this total amount, 60% of waste is valuable recyclables that can be recycled.
Ideas and problems
In the average trash can you will find:
- Polyvinyl chloride;
- Polypropylene;
- Polyethylene;
- Paper and cardboard;
- Metal;
- Textile;
- Rubber.
Features of waste processing production
To a large waste processing plant full cycle you will need $20 million. Not every businessman can collect such a huge amount. Therefore, if you want to work in this direction, you can start recycling a specific type of waste. Or even move into another field where you don’t need to initially invest so much money. As an option, we recommend that you do or.
Scheme: Waste recycling
Permits and other documents
If you are interested in recycling waste as a business, first of all, you need to register everything permits. The Ministry of Environment issues a license allowing such activities. Your company must first undergo an examination, after which a conclusion is issued. It is issued once for an indefinite period. For this document you will have to pay 5.5 thousand rubles.
In addition, you will need:
- Permission from firefighters;
- Permission from the SES;
- A project in which all technological processes are described in detail.
Before opening a mini-factory for recycling waste, you must first develop a detailed business plan that will clearly describe what waste you are going to process, as well as where the recyclables will come from. Also, do not forget to think about where you will sell the finished products.
Production premises
Choosing a room is the second important stage. A processing workshop will require an area of 300–500 square meters. meters. About 100 sq. meters need to be allocated for warehouses. An office can be made on the territory of the enterprise or a separate room can be rented for it, for example, in a business center.
It is better to locate such a business in an industrial zone, not far from a landfill. By purchasing mobile processing equipment, production can be periodically moved from one location to another.
Equipment for the production of
The necessary equipment for waste processing consists of:- Raw material sorting lines;
- Crushing equipment;
- The bunker into which the raw materials fall;
- Special press.
Many entrepreneurs prefer to purchase imported equipment because they do not know that domestic units are more reliable and productive. Therefore, most often, a waste recycling business plan for individual entrepreneurs involves large initial investments. As a result, many abandon this type of activity. Moreover for domestic cars It's easier to buy spare parts.
Don't forget to also purchase a truck. It will import raw materials and export finished products.
The purchase of equipment will cost approximately 70 thousand dollars. If you have the means, you can also buy a melting furnace. Before purchasing equipment, draw up a business plan for waste recycling, and only then make a decision.
Staff
This business is based half on manual labor. Workers perform sorting, picking, sizing and other production processes manually. To operate a medium-sized enterprise, it is necessary to hire 20-40 workers. 10–15 people work in one shift. In order to start a waste recycling business from scratch, you need to find competent accountants, sales managers and drivers.
Profit and investments
In order to open a business plan for a waste processing plant, costs up to $20 million are required. But only if you are going to open a large full-cycle enterprise. For a mini-plant that processes a certain type of waste, a starting capital of 70–80 thousand dollars is sufficient.
This money will be spent on:
- Obtaining permits;
- Renting premises;
- Purchase of equipment;
- Purchase of raw materials;
- Employee salaries.
The income of an enterprise depends on the following factors:
- Type of waste;
- Processing methods;
- Production volumes.
To increase profits, you can organize recycling collection points. The profitability of such an enterprise is at least 50%. Accordingly, the business idea of recycling waste will bring you good income.
Raw materials
To provide your waste processing plant with raw materials, you should agree on its supply with local landfills. If you have a permit to process solid waste, this will not be difficult to do. In addition, you can also make arrangements with collection points plastic waste or waste paper. Thanks to this, you will receive sorted raw materials at a very affordable price.
Video on the topic Video on the topic
Let's sum it up
In order to open a small waste processing enterprise, you will have to spend money on purchasing equipment, as well as repair and Finishing work in room.
Monthly expenses:
- Renting premises;
- Salaries of employees;
- Purchase of raw materials;
- Public utilities.
If you calculate monthly expenses, you get 600 thousand rubles. The enterprise's income is 800 thousand rubles per month. That is, your earnings from recycling waste will be approximately 200 thousand rubles. Based on this, your initial investment will be able to pay off in 1.5 years. In practice, the income is usually much higher.
“Money doesn’t smell” is a completely accurate expression that describes making money from recycling waste.
Perhaps, high profitability This kind of business is due to the fact that for most people, garbage is a completely useless thing, from which you certainly won’t earn anything.
Therefore, these days, when rapidly infrastructure is developing, technology, production of products and materials, waste recycling business seems irrelevant and not profitable.
Believe me, this is a big misconception. Let's take a closer look at how the waste recycling business works.
Russia has accumulated about 3 billion tons of waste that requires urgent disposal. Every year another 60 million tons are added to this number. The prospect of its processing is more relevant today than ever.
Let's look at the situation in more detail: about 95%-96% solid waste are thrown into landfills.
Of these, approximately 60% is the most valuable material for processing:
- glass,
- cardboard,
- metal,
- plastic.
A small example: in 2014 in Moscow, out of 3 million tons of waste to be disposed of, just over 1% was recycled.
Why is the waste recycling business so relevant today? After all, the same situation in the waste disposal market existed before. The distinctive factors that are most suitable for the implementation of projects of such a business right now are the following positions:
- The emergence of inexpensive domestic equipment small and medium production capacity for waste processing.
- Filling the sales market with many new small organizations engaged in production related to the processing of recyclable materials.
- So far, the government has not in any way prevented this type of disposal, such as waste incineration, but it is planned to do so soon. passing a law banning waste burning. Thus, a waste recycling business becomes a win-win option.
Turning trash into money
Of course, digging through someone else's trash can is not very pleasant, but let's analyze its contents in theory:
- to 10% waste paper;
- 15%-20% metal, rubber, textiles etc.;
- up to 25% food waste;
- 4.45%-50% polymers.
Eventually, minimum 60% the contents of the average person's trash can can be processed and marketed for good money.
But, of course, this is just a theory. In practice, there is no smell of separate waste collection in our country. In this regard, before Japan and many European countries we are far away.
Yes, of course, in some cities various containers are installed for sorting waste, but in this moment they don't bring much benefit.
Of the actual 60% of good waste, after sorting, a little less than 30% of recyclables actually turns out. However, there is a way out of the situation - the acquisition of special sorting plants.
While foreign companies are making fortunes from waste, in Russia this area is almost completely free. So why not start turning trash into money today?
Selection of plant specialization
Certainly, best option- purchase complete chain production for processing solid waste, but, let's be realistic, who of those who want to open a business in waste has a spare 20 million dollars?
Therefore, it is best to start developing a business by recycling a certain type of waste.
Car tires
There are three types of tire recycling:
- grinding,
- burning,
- pyrolysis
The last method is the most profitable and promising.
This is a method of decomposing rubber into:
- carbon,
- raw materials for metallurgy,
- synthetic oil.
There is probably no need to say how in demand the above-mentioned raw materials are.
Also, a very common method tire shredding.
Made from crumb rubber make:
- floor coverings for sports grounds and halls,
- produce rubber tiles,
- used as a filler for sports equipment,
- component in new road surfaces,
- finishing material for construction, etc.
Construction waste
In this area, it is impossible to do without special sorting plants, since construction garbage may contain completely different materials:
- metal,
- concrete,
- brick.
An example of recycled material from such a production line is crushed stone. High profitability of this market segment garbage waste due to the increased number of construction projects being implemented, as well as an increase in the cost of removing construction waste.
Thanks to mobile crushing and screening stations, waste from collapsed buildings can be processed right on site.
Glass
Finding material for recycling is quite easy:
- you can take cullet from glass factories,
- from my own organized point collection of glass containers,
- from waste collected using a sorting line.
With an inexpensive equipment price, demand The cost of the resulting raw materials is very large, the costs of organizing production instantly pay off.
Paper and cardboard
Currently, 50% of the recycled material in the world is cardboard and paper.
But, despite the fact that the number of new production organizations in this area is growing rapidly, the platform for business in it is still not very competitive.
75% of recycled content goes to production and production of packaging, the remaining 25% is attributed to the production of roofing materials. Therefore, the demand for the resulting raw materials is unshakably high.
Plastic bottles (PET)
There are plenty of products for disposal in landfills. You yourself can become a supplier of raw materials for your plant by equipping your plant with a sorting line. Also, you can purchase mobile installation, which recycles bottles on site.
It pays for itself in a maximum of one and a half years.
Documents receiving
The main document, without which there can be no talk of legally organizing a waste business, is license, giving the right to engage in the processing of solid waste. They receive it from the Ministry of Ecology. The official cost of the document is about $7,500. But to obtain it, you often have to fill out various additional documents, and the total amount can increase by 2-3 times.
To fully register a waste recycling plant, one license from the Ministry of Environment is not enough. It will also be necessary to register the organization in the form of an LLC or individual entrepreneur.
To create and register your LLC, in addition to the license, you will need to prepare a number of documents:
- Registration card of a private person (owner).
- Permission to use the plant's leased or own land plot, building, premises.
- Extract from the tax office.
- Permission from SES, electrical and fire supervision.
Search for raw materials for processing
It is most profitable to take garbage from the housing stock. After all, it is the urban population that throws out the most garbage, which requires disposal. Here it is very important to encourage residents to throw garbage into your “container”. Of course, people pay pennies for garbage removal, but you need to convince them to spend these pennies on the services of your company.
Organize own collection points of one or another type of waste, advertise your company, convey to residents why it is better and more profitable than others, locate your production near a landfill or solid waste landfill, or as close as possible to accumulations of raw materials, etc.
Premises and equipment
Typically a warehouse and the production premises are located next to a landfill or solid waste landfill.
The area of the first should be approximately 100 square meters. m, the area of the second is at least 300 sq. m.
The premises must comply with sanitary and fire standards.
In general, their purchase and improvement will cost no less than 2 thousand dollars.
A “minimum” kit, which is suitable for implementing the first steps of a waste recycling business, will cost approximately $50,000. It includes:
- Sorting line.
- Crusher.
- Press.
- Bunker.
- Magnet or any other additional equipment.
Perhaps it seems to you that it is best to immediately buy expensive imported equipment - we have to disappoint you. As experts say, it is much better to purchase equipment domestic production for the following three reasons:
- Cheaper.
- Very often, more reliable.
- It is much easier to find parts to repair.
Also, according to experts, one should not lose sight of inexpensive Chinese products: do not be biased towards the country of origin. In China, there are many internationally recognized companies engaged in the manufacture of waste recycling equipment.
To locate your production line near a landfill, you must obtain permission from the city utility service. It is issued only if there is a license for solid waste processing.
Staff
Waste recycling production cannot exist without labor. As a rule, even a relatively small plant employs up to 40 people. Typically a shift consists of 10-15 people. The salary is pennies, you definitely won’t go to a loss on it.
There are two classes service personnel at a waste treatment plant:
- 1.Worker.
- 2. Specialist.
There is a difference in the monthly salaries of the two above-mentioned employees, but it is not significant.
When opening an LLC, you definitely need to hire an additional manager, an accountant and a couple of management people who control the production process at all its stages.
As a rule, they are paid the highest wages at the plant.
Where to sell the products?
Take care of searching for companies engaged in the manufacture of products from recycled materials for your type of production.
- Glass. Search glass factories, producing abrasives, tiles, insulation, brick products.
- Crushed stone. Post advertisements for the sale of crushed stone, search for customers and provide them with a delivery service.
- . A cardboard and container mill or a manufacturing plant would be perfect for you as a client. toilet paper.
- Flex or granules(plastic recycling). Look for a polymer plant for cooperation that produces plastic containers, films, etc., as well as small offices and enterprises.
- Rubber crumb. This is a great success for factories producing rubber tiles, asphalt, road surfaces, sports equipment, building materials using rubber, etc.
Calculations
It is clear that the cost of building a plant directly depends on the material it will process, but you are unlikely to be able to do without:
- crushers,
- sorting line,
- bunker
The cost of the listed order is ~$40,000.
Also, be prepared to invest about 2 thousand dollars to purchase:
- warehouse space,
- premises for the production line.
Approximately $300 will be spent on monthly salary for staff(up to 40 people).
About 20% – payment for utility costs.
For a ton of recycled waste, you will receive from $500 to $1,500, and, taking into account expenses, you may have $10 thousand in net income. Thus, Your business will pay off within six months after opening, gaining 50% profitability.
Before you do anything, you need to create at least a short business plan for yourself.
Results
Are you excited about starting your own waste recycling business? Don't put it off until later - it will be too late. Very soon, competition in this market will increase noticeably due to the factors mentioned in the article.
Having a budget of $50,000 or more, you can create and organize production for processing a certain type of waste and pay it off in 1-2 years. By receiving a stable income, you have the opportunity to gradually expand production, earning more and more!
The process of sorting and recycling waste is presented in the video:
In contact with
Waste recycling is a serious and profitable business having great prospects. The problem with garbage has become very acute; up to 3 billion tons of it have accumulated in Russia; they need to be disposed of. Their number is growing every year. Up to 96% of waste goes to landfill, while most of it can be recycled. Garbage is a valuable raw material. How to start your own correctly successful business in this area, we will discuss in the article.
Dear reader! Our articles talk about typical solutions legal issues, but each case is unique.
If you want to know how to solve exactly your problem - contact the online consultant form on the right or call by phone.
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What makes this business promising?
- availability of inexpensive domestic equipment;
- the emergence of small and medium-sized production that processes recyclable materials;
- introducing a ban on waste burning in the near future.
Paperwork
To start a waste sorting business you need to obtain a license. The document is obtained from the Ministry of Natural Resources. The production complex undergoes an environmental audit carried out by the local environmental department. Based on its results, a conclusion is drawn that is valid for the period of operation of the enterprise. Before obtaining a permit, you should obtain consent from the fire inspectorate, SES, municipal and water management authorities with the provision of a project with detailed description technological process. According to the requirements of the SES, there must be sanitary zone at 500m. The paperwork takes several months. Every year, the department must obtain permission to conserve solid waste in a certain area.
Garbage recycling
The average waste bin contains 50% polymers, 10% paper and cardboard, a quarter - food waste, the rest is metal, rubber, textiles, etc. It must first be sorted. For example, construction waste contains wood, parts of metal, brick and concrete.
The purpose of recycling is to recover metal particles.
Production is divided into the following stages:
- large parts are crushed;
- then they are crushed;
- metal is extracted;
- particles are sorted by size.
Such recycling results in the production of secondary crushed stone. It matters for improvement ecological situation. As the pace of construction increases, many old structures are being demolished. The resulting waste can be processed on site using a complex that crushes and sorts waste. Recycled crushed stone is poured into foundation excavations during construction, which reduces the cost of concrete by a quarter.
In world practice, buildings are not demolished, but dismantled, while at the same time sorting and using 80% of the waste. It is preferable to choose certain type garbage for recycling.
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Plastic
The best option is to recycle plastic bottles. Various types of plastic are received as waste. Plastic containers serves as a raw material for flex. It is used for the production of the same plastic bottles, film, artificial bristles, etc.
Plastic recycling goes through the following stages:
- bottles are sorted by color;
- remove stickers and dirt;
- raw materials are pressed.
Grinding is carried out on the line, then it is processed in a steam boiler, which removes remaining impurities, rinsing and polishing.
Paper and cardboard
50% of used paper and cardboard is recycled. It can withstand 3 to 5 recycling cycles. Paper is sorted into 12 types by category, type of wood, shade white, density, etc.
The simplest technology is performed in the following sequence:
- waste paper dissolves in water;
- unnecessary items are removed.
Cardboard recycling is carried out using thermomechanical processing. 75% recycled material is used to make packaging cardboard and toilet paper. The rest is used in the production of roofing material.
Tires and rubber products
Burning rubber is harmful to the environment and unacceptable for business.
Tires are recycled using 3 methods:
- The most commonly used method is grinding into crumbs. It is used as a filler in soft street surfaces. Thus, crushed rubber is suitable for the construction of sports and children's playgrounds. In addition, the rubber is crushed to make it more convenient to transport for the production of the release.
- the most promising method is pyrolysis. It consists of decomposing rubber waste into:
- technical carbon product;
- artificial oil;
- raw material for metallurgy.
This good idea for individual entrepreneurs. Release products are in demand, and proper organization business will bring considerable profit.
Wood waste and sawdust
Wood raw materials include wood soft rocks, remaining from sanitary deforestation, waste from logging (stumps, roots, twigs), sawdust, wood chips. When disposing wood waste low-grade waste is converted into gasoline or diesel fuel High Quality, flammable gas and electricity.
Broken glass and glass containers
They recycle broken and non-conforming containers; such activity is profitable. You can purchase broken glass at enterprises; there will always be defective products there. Remelting glass requires a lower melting temperature (saving energy). In preparation broken glass it is cleaned and crushed using a special installation that melts and filters the crushed mass. This production is also used in the production of abrasives, ceramics, insulating products, tiles and bricks.
Waste metals
Recycling metal recyclables has a positive impact on the economy. It is used in the manufacture different types products.
Waste metal:
- obsolete metal objects;
- industrial waste;
- used machines, mechanisms, etc.
Such waste is environmentally harmful, for this reason their collection and processing must be timely, complete and of high quality.
When processing waste you need:
- dismantle and collect waste;
- transport them;
- check;
- separate ferrous metals from non-ferrous ones and from various impurities.
Organization of production
Room
An entrepreneur will need a plot of land, premises for production and storage, special equipment and transport, and personnel. The equipment will cost at least 60 thousand dollars. It includes a screening plant, crusher, storage hopper and press.
Better to have a factory small sizes, since giant enterprises are expensive up to $20 million. A mini-factory, the price of which is up to $50,000, will be more affordable for small and medium-sized entrepreneurs.
Nice place for such a business, the workshop will be located near a landfill or industrial zone, using the buildings of abandoned factories. You can buy mobile processing plants and move production. Work on them is carried out manually and automatically; you can purchase equipment at different prices– from hundreds of thousands to millions of dollars.
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Staff
The number of employees will depend on production capacity and the amount of waste processed. For a small enterprise their number will be 10–15 people.
Profitability
With a good organization of waste recycling production, the business will bring good profits. The license costs approximately $30 thousand, it may vary depending on the region. This business does not require special knowledge, it pays for itself in a relatively short term. We need to find clients from whom we can collect garbage. First of all, this is housing stock and a landfill. Profitability can be up to 80%.
Recycling - profitable business. It is distinguished by:
- relatively simple paperwork;
- high profitability at correct positioning affairs;
- lack of competition.
Advantages and disadvantages of business
The benefits include:
- simplicity of documents, since the state is interested in such enterprises.
- high profitability, quick return on costs.
- high incomes. Such a business brings in profit from 10 to 30 billion rubles a year.
Flaws:
- absence separate collection waste. For Russia, this issue remains a distant prospect. With unseparated waste, automatic recycling lines can only recover 25% of the recyclables.
- Businessmen themselves have to ensure the production of solid waste for disposal.
- High costs of starting a business.
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There are all conditions for starting a waste recycling business in Russia. Among them:
- a large number of landfills;
- low competition;
- high profitability.
Industrial enterprises always help and are ready to share their production waste.
Required Documentation
After you have chosen the direction and what kind of waste you plan to recycle, you need to assemble a package necessary documentation. These are permits that allow you to engage in this business:
To obtain a license from the Ministry Natural resources Representatives of the city or regional environmental management department are invited. An examination is carried out and a decision is made. It is valid throughout the entire life of the enterprise.
Obtaining all of the above permits is due to the fact that waste recycling can cause harm environment. All authorities must ensure the safety of the enterprise.
A business processing plastic bottles, paper and cardboard does not require a license or permit. In this case, it is enough to have a legal entity registration.
Where to get garbage?
First of all, you need to decide what kind of waste will be recycled. In a common garbage container located in each yard most of recyclable. The trash can often contains the following: percentage waste:
- 50% polymer;
- 25% food;
- 10% paper;
- 15% others (textiles, metal, etc.).
For a long time in yards you can see separate containers for collecting solid waste, for example, separately for paper, plastic bottles, glass.
The source of garbage collection can be:
- General trash cans.
- Landfills.
- Separate trash cans.
- Waste at enterprises.
- Organizations selling sorted waste.
- Remaining raw materials in stores.
Woodworking, glass and other factories cannot afford to maintain warehouses for waste storage. Illegal disposal of industrial waste is punishable by the state with large fines, so giving the garbage for recycling will only benefit them. Municipal authorities are interested in recycling waste and eliminating landfills from the suburbs.
The main condition is environmental Safety processing.
Business organization
Before the beginning production process need to get the package necessary documents and register a company. Next, you can select premises, equipment, and personnel.
The main contribution to the business is equipment. You can get raw materials for free. This area is attractive both for businessmen themselves and for investors. The invested money can be returned within six months, the profitability reaches 50%.
Production room
The premises can be rented, especially if there is a need to move equipment and equipment closer to new landfills. It is usually divided into two parts:
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The size of the first part should be on average 400 square meters. m., the second – 100 sq. m. You need to focus on the scale of production; perhaps, to begin with, you will need a smaller area. It is cheaper to rent premises on the outskirts of the city or outside the city.
The distance from residential buildings must be more than 500 meters so that emissions do not reach the residential sector.
In addition to the premises, there should also be cars that will bring garbage and transport recycled materials. Here, a rental option or a cooperation agreement with transport companies is also possible.
Necessary equipment
The most expensive and most important point is the purchase of equipment. The following equipment must be present in the workshop:
- Sorting line.
- Storage bunker.
- Crusher.
- Magnet.
- Press.
- Additional mechanisms.
The purchase of equipment will cost from 50 to 80 thousand USD. It is better to give preference to a domestic manufacturer, the quality is not worse, but it is easier to service.
Staff
The larger the size and wider the functions of the production, the more personnel are required.
One medium-sized enterprise requires about 40 workers, not counting accountants, economists, and technologists.
The company can operate in two shifts, workers will be engaged in:
- sorting;
- grinding;
- rejection of unsuitable raw materials.
IN automatic mode It is impossible to do all this; each process must be controlled by a living person.
The staff consists of the following units:
- manager;
- foreman;
- Mechanics;
- sorting line operator;
- hydraulic manipulator operator;
- press line operator;
- driver;
- loader
Sales of finished products
To determine where the finished product can be sold, you need to understand what the output will be after processing the primary raw materials.
Please note the following:
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Sales of products can be carried out at:
- industrial enterprises;
- paper mills;
- farms;
- production and procurement enterprises for recycling resources.
How much does processed and compressed recyclables cost (per ton):
- Aluminum cans – 15 thousand rubles.
- Waste paper – 1.5 thousand rubles.
- Polymers – 9 thousand rubles.
Financial component of business
Starting a waste recycling business will require large financial investments. Because of this, there is little competition in the market. Don’t be afraid to make investments, since the payback period for the project is 6-24 months.
It is important to establish a waste collection and distribution system finished products. If the channels are not established, then serious losses can be incurred. The profitability of the enterprise ranges from 40 to 80 percent.
Cost of opening and maintaining
You will have to spend money not only on the building and equipment. Collecting documents is also not a cheap procedure. Registration of a license and all permits can cost 6 thousand rubles.
The most expensive thing is the purchase of equipment, the cost of which will cost up to 3 million rubles. If the premises are not rented, but purchased, then you need to add another 1.5 million rubles. The initial contribution will be 4-5 million rubles.
The operation of the plant must be constantly maintained, which incurs the following expenses:
- payment wages employees (for a worker from 15 thousand rubles per month);
- rental of premises and land;
- payment of utility bills;
- for the maintenance or rental of cars;
- taxes;
- purchase of raw materials.
The above costs will range from 700 thousand rubles to 1 million, depending on the scale of production. The first income will begin to appear after about a month of work, so initially you need to have 5-6 million rubles to open a business and pay the costs for the first month.
Opening a workshop for processing one type of waste will cost less than a multifunctional enterprise. Building a full-fledged waste processing complex can cost up to 30 million rubles.
Amount of future income
The size of future income depends on the scale of production. The more waste is recycled, the more recyclable materials will be obtained and, accordingly, profits from sales.
The type of waste processed also plays a big role. Recycling of paper, plastic bottles, and glass is profitable.
Please note the following points:
- The yield of the final product depends on the efficiency of the equipment. Modern technologies allow you to obtain maximum secondary raw materials from waste. Old equipment will produce less output, and accordingly the profit will be less.
- It is important not only to independently accept waste from customers, but also to set up waste collection points in the city where people and company representatives can go independently. This will save on the supply of raw materials and increase net profit.
If you do everything correctly, the profit per month will be 1-2 million rubles. Monthly expenses must be subtracted from this amount. Total per month you can receive net income 500 thousand-1 million rubles.
Payback period
Calculating the payback period is not difficult. Having spent 5 million on opening a waste processing workshop and earning 1 million a month, the business can pay for itself in 5 months. It may take some time to understand the essence and establish all the processes. It’s not always possible to earn millions from the first month.
It all depends on the type of raw material being processed, which can be cheaper or more expensive. Therefore, the payback period ranges from 5 months to 2 years.
You can try to enter the waste recycling business with one type of waste, for example, plastic or paper. And since the profitability of the business is very high due to little competition, you can start working immediately after receiving a license.